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Sage MAS 90 and Sage MAS 200 Materials Requirements Planning Module
The Sage MAS 90 and Sage MAS 200 MRP module enables you to efficiently manage and maintain material flow and streamline purchasing and production scheduling. It is designed to simplify and speed up the work processes of purchasing and production managers, enabling them to plan more effectively. One of the most critical and time-consuming aspects of managing the manufacturing operation is the process of maintaining appropriate levels of inventory on hand at all times. Using the Sage MAS 90 or Sage MAS 200 MRP module, you are able to analyze demand based on open sales orders, sales projections and inventory reorder points; and evaluate supply based on inventory stock levels and open purchase orders. Lead and build times are combined with supply and demand functions to predict the need for an inventory item. Action suggestions are produced, advising which purchase orders to place, which to change, and which to cancel. When integrated with the Work Order module, work orders may be automatically created and/or edited based on information gathered during MRP generation. Complete your manufacturing solution, while at the same time simplifying material purchasing and production planning with the Sage MAS 90 and Sage MAS 200 MRP module.
Quick Links
Data Entry	Screen Shots	Utilities	Integration
Forms	Transaction History	Inquires	Features
Report Examples	Other Reports
Operational Flexibility
Warehouse Groups	Warehouse Groups allow you to define one or more groups that are used by the MRP Generation process to consolidate recommendations for material acquisitions.
Data Entry Features
Maintain Projected Demands	Enter monthly and weekly sales projections by warehouse for each manufactured item, and/or monthly and weekly sales projections by customer. These projections can be used, along with existing sales orders, to obtain information from the MRP report used for purchasing raw material.	MRP Generation	Use this function to begin the MRP Generation process. During the MRP Generation process, MRP scans the relevant modules, disassembles the bill of materials, and calculates and stores the data in a temporary MRP work file prior to printing any selected reports. You can view the recommendations calculated from the MRP Generation process on the MRP Report or in the MRP Inquiry window.
Screen Shots
	MRP Generation		Maintain Projected Demands
	MRP Inquiry		Auto Generate Work Orders
	Warehouse Grouping Maintenance		MRP Setup Options
Useful Utilities
	No Utilities in MRP
Integration With Other Sage MAS 90 or Sage MAS 200 Modules
MRP integrates with the Bill of Materials, Work Order, Inventory, Sales Order, and Purchase Order modules.
Forms
	No Forms in MRP
Transaction History
	Transaction History is not maintained in MRP
Inquiries
MRP Inquiry	Use MRP Inquiry to offer view only information about an item, based on the last-completed MRP Generation process. You can view demand, supply, suggested actions, and quantities for an item.	Inventory, Sales Order, and Purchase Order Inquiry	The MRP Inquiry menu offers read only access to Inventory, Purchase Order, Sales Order, Work Order, and Bill of Materials data.
Rich Feature Set
Auto Generate Work Orders	If the Work Order module is integrated, Auto Generate Work Orders uses information from MRP Generation to create new work orders, as needed, in response to open sales orders, inventory reorder information, projections, or manual work order changes. Auto Generate Work Orders changes existing work orders in response to demand, and then pulls in, pushes out, or cancels them, as necessary. If a change is made to a sales order that is linked to a work order, the work order is adjusted accordingly, if necessary.	Advanced Arrival Allowance	During MRP Generation, you may enter the number of days to delay rescheduling purchase orders or work orders if they arrive this number of days prior to the required delivery date. This allows time for receiving and unloading in the warehouse, without the system making a push-out suggestion for the purchase orders.
Flexible Demand Sources	Elect to consider Sales Orders, Quotes, and/or your Projections in the calculation of demand. If the Work Order module is integrated, Work Orders are always considered.	Sales Order Cutoff	As cutoff date may be entered prior to MRP generation. Sales Orders dated after this date will be disregarded.
Reports
Graphical reporting: All MRP reports may be produced in Crystal Reports offering you limitless possibilities for formatting, fonts, colors, logos, graphics, etc.

MRP Report click to expand report selection	The MRP Report lists calculated data from the most recently run MRP Generation process. The report includes current on-hand inventory information, and detail for all demand and supply information for each item. You can see recommended actions, quantities, the action by date, and any new required dates. The report can be printed in detail or summary format for all items, a selected range of items, or for certain product or procurement types.	Action by Vendor Report click to expand report selection	The Action by Vendor Report groups all actions that are recommended by the MRP Generation process, by vendor.
MRP by Job Report click to expand report selection	The MRP by Job Report details upcoming requirements for components on a bill of materials by job (sales order or work order). For each component, you can view the quantities needed, the projected on-hand quantities, and required dates.	Projected Demands Report click to expand report selection	The Projected Demands Report prints projected demands that have been entered from the Maintain Projected Demands function. Can be used as an audit trail of demand entries or as a comparison report against actual sales. The report prints 12 periods.
Other Reports
	No other reports

MRP